Continental, Aurora finalize design of scalable autonomous trucking system

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Updated Jan 9, 2024
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Continental and Aurora reach partnership milestone by finalizing design of world’s first scalable autonomous trucking system.

Continental and Aurora Innovation have finalized the design and architecture of the future fallback system and hardware of the Aurora Driver – an SAE (Society of Automotive Engineers) Level 4 autonomous driving system – that Continental plans to start production of in 2027.

The announcement was made just ahead of this week's Consumer Electronics Show (CES) at the Las Vegas Convention Center.

The finalized hardware design comes less than a year after the companies entered into a partnership aimed at high-volume manufacturing of autonomous trucking systems. Aurora teamed up with Continental to jointly develop reliable, serviceable, cost-efficient autonomous hardware kits for mass production, and the partnership gives Aurora a path to deploy autonomous trucks at scale after its initial driverless launch, planned at the end of 2024. 

“Technologies for autonomous mobility present the biggest opportunity to transform driving behavior since the creation of the automobile,” said Philipp von Hirschheydt, Executive Board member for the Automotive Group sector at Continental. “Achieving this milestone puts us on a credible path to deploy easy-to-service autonomous trucking systems that customers demand.”

The companies' fallback system provides built-in redundancies that provide backups in case of component or sensor failure when a human driver is not inside the tractor to assume control. The fallback system itself is a specialized secondary computer that can take over operation if a failure occurs in the primary system. This innovative dual engineering approach is intended to reduce the exposure of the main and fallback system to single points of failure.

“From day one, we knew we’d need to build a strong ecosystem of partners to bring this technology to market safely and at a commercial scale,” said Chris Urmson, Co-Founder and CEO at Aurora. “Finalizing the design of our future hardware is a meaningful step toward making the unit economics of the Aurora Driver compelling and building a business for the long-term.”

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The path to 2027 production

2023: Blueprint and design. Aurora and Continental align on the detailed system architecture, key requirements, and detailed technical specifications of the Aurora Driver hardware and new high-performance fallback system. This phase is complete.

2024-2025: Build and test. With the system architecture in hand, Continental will build initial versions of the hardware for testing at its new facility in New Braunfels, Texas, USA, and across its global manufacturing footprint.

2026-2027: Finalization, start of production and integration. Continental will industrialize and validate the future Aurora Driver hardware and fallback system before the Start of Production at its facilities. The hardware will leverage a wide spectrum of Continental’s extensive automotive product portfolio from sensors, automated driving control units (ADCU), high-performance computers (HPC), telematics units, and more. The hardware and fallback system will be shipped to Aurora’s trucking manufacturing partners for integration into autonomous-ready vehicles. During this phase, the companies will also develop a service playbook and maintenance network for Aurora’s customers.

2027 and beyond: Deployment at scale. Thousands of trucks integrated with the Aurora Driver are ready to autonomously haul freight across the U.S.